The Use of Generative Design Methods to Reduce the Parameters of an Actuator Used in the Positioning System of a Continuous Passive Motion (CPM) Device

Abstract

This paper presents the results of a computer optimising a multibody system using Generative Design methods to select a lower-cost actuator that meets process requirements with its parameters. Optimisation was performed to reduce the mass of the motion apparatus components of the author’s CPM device, used for the rehabilitation of patients after knee arthroscopy and total or partial knee replacement. An analysis of the kinematics and dynamics of the multibody mechanism, based on a virtual model, was carried out to identify the requirements for selecting an actuator. The main components of the motion apparatus mechanism were subjected to a series of numerical analyses using selected CAD/CAE tools, with the assumed criterion of varying material and component shapes to ensure that the required strength and accuracy of the mechanism links were maintained, assuming the same functionality. The results of the numerical analyses will be the basis for the selection of the optimum solution, for which a new, lower-cost actuator will be selected.