Experimental Study of the Thermal and Wear Characteristics of a Foil Bearing Lubricated with a Low-Boiling Liquid

Abstract

Developing high-speed rotating machines, such as microturbines, requires new solutions for bearing systems. Foil bearings are one of the fastest-growing high-speed bearing technologies. This article presents the results of experimental studies on foil bearings conducted on a test rig reflecting the operating conditions of the target machine. The tested bearings were therefore placed in a chamber filled with a low-boiling medium used as a working fluid in vapour microturbines. The experiments were carried out for several test cycles following a repeatable procedure. To carry out the tests under specific environmental conditions, a measurement cycle according to the developed test procedure and a temperature stabilization system for long-term measurements were proposed. The research involved determining the thermal characteristics of four foil bearing variants and assessing the impact of operating conditions on their wear. Additional research has shown that the operating characteristics are highly dependent not only on the materials and geometry of the bearing but also on the surface roughness of the mating parts. This study is part of ongoing work to select appropriate designs and material packages for foil bearings operating under conditions involving lubricating film formation and heat dissipation.