Resonant Eddy Current Sensor Design for Corrosion Detection of Reinforcing Steel

Abstract

This paper introduces an LC resonator-based single-frequency eddy current (EC) sensor designed for corrosion detection in reinforcing bars (rebars) embedded within concrete structures. The work addresses the challenges of the limited detection ranges and reduced sensitivity over longer distances, prevalent in current EC sensor applications. The sensor development process involved a systematic experimental approach to carefully selecting each parameter in the LC resonator. The sensor design aimed to assess the condition of the rebar from a distance of up to 5–6 cm outside the concrete and provide insights into different corrosion levels. By examining the characteristics of the inductors, the parallel resistance Rp of the eddy current coil was identified as a key parameter reflecting the corrosion conditions in the rebar. The relationship between the Rp fluctuations and temperature variations was investigated, with the data indicating that an approximately 155 Ω variation can be expected per 1 °C change within the temperature range of 20–25 °C, allowing for temperature compensation if necessary. Subsequently, the sensor’s performance was evaluated by placing a rebar within a concrete block, where controlled mechanical degradation cycles were applied to simulate uniform corrosion in the rebar. The experimental results show that our EC sensor can detect material loss around the rebar with accuracy of approximately 0.17 mm.