Impact of Hydrogen/Natural Gas Blends on Partially Premixed Combustion Equipment: NOx Emission and Operational Performance

Abstract

Several North American utilities are planning to blend hydrogen into gas grids, as a short-term way of addressing the scalable demand for hydrogen and as a long-term decarbonization strategy for ‘difficult-to-electrify’ end uses. This study documents the impact of 0–30% hydrogen blends by volume on the performance, emissions, and safety of unadjusted equipment in a simulated use environment, focusing on prevalent partially premixed combustion designs. Following a thorough literature review, the authors describe three sets of results: operating standard and “ultra-low NOx” burners from common heating equipment in “simulators” with hydrogen/methane blends up to 30% by volume, in situ testing of the same heating equipment, and field sampling of a wider range of equipment with 0–10% hydrogen/natural gas blends at a utility-owned training facility. The equipment was successfully operated with up to 30% hydrogen-blended fuels, with limited visual changes to flames, and key trends emerged: (a) a decrease in the input rate from 0 to 30% H2 up to 11%, often in excess of the Wobbe Index-based predictions; (b) NOx and CO emissions are flat or decline (air-free or energy-adjusted basis) with increasing hydrogen blending; and (c) a minor decrease (1.2%) or increase (0.9%) in efficiency from 0 to 30% hydrogen blends for standard versus ultra-low NOx-type water heaters, respectively.