Influence of Contact Surfaces’ Impact on the Gear Profile during Hobbing Process

Abstract

This work is the result of research on the dynamic process that occurs during milling machining, namely, the influence of the contact surfaces’ impact on the gear and the hob and the influence of their displacements on the resulting profile of the tooth. An acquisition system was placed on the final elements of the milling machine chain to determine the torque moments and displacements during gear milling. The experimental analysis proves that the displacements are within admissible limits and have no major influence on the quality of the processing surfaces. A dynamic simulation of the hobbing process with the finite element method (ANSYS) was performed for a limited period of time, and the values of deformation, equivalent strain, and stress have been determined; the time at which the chips come off and the corresponding value of the equivalent stress that occurs at their break were determined based on the maximum distortion energy von Misses theory. It is required to simulate the entire hobbing process, even if it can be time-consuming to differentiate the influence of the dynamic behavior of the machine’s kinematic supplementary chains on the hob wear and the tooth profile. A modal analysis will be able to support the comparative study related to the obtained experimental data.