Integrated Risk-Aware Smart Disassembly Planning for Scrap Electric Vehicle Batteries

Abstract

With the increase in the production of electric vehicles (EVs) globally, a significant volume of waste power battery modules (WPBM) will be generated accordingly, posing challenges for their disposal. An intelligent scrap power battery disassembly sequence planning method, integrated with operational risk perception, is proposed to automate the planning process. Taking into consideration the risk coefficients, energy consumption, and costs during disassembly, this method maximizes profits, minimizes energy usage, and ensures safety. Utilizing an extended part priority graph, an optimized model for integrated risk-aware disassembly sequence planning (IRA-DSP) is constructed. With the Guangqi Toyota LB7A-FX1 as a case study, and using real data from resource recovery enterprises, an improved MOPSO-GA algorithm is proposed to solve the model and generate disassembly plans. The results demonstrate the method’s ability to achieve unit-level disassembly of WPBM, avoid high-risk sequences, and optimize profit and energy consumption, exhibiting its practicality and feasibility.