Evaluation of Harmonic Structure Obtained in Mechanically Milled Powders and Pulse Plasma Sintered Compacts of Austenitic Steel

Abstract

The paper describes an attempt to obtain harmonic structure (HS) in AISI308L steel. Harmonic structure is the term related to the microstructure fabricated by mechanical milling of metallic powders under soft milling conditions, resulting in the formation of plastically deformed, grain-refined shell and unchanged core. This microstructure can be preserved after successful powder compaction. The powders of AISI308L steel were milled under soft condition up to 50 h and then compacted by pulse plasma sintering at 900–1100 °C. For powders and compacts XRD, SEM and hardness measurements were applied as characterization techniques. The milling process resulted in austenite transformation into nanocrystalline ferrite and formation of grain refined outer layer. The applied pulse plasma sintering parameters allowed preservation of this microstructure and manufacturing of compacts with homogeneous distribution of elements, relative density above 95% and hardness in the range 167–185 HV, depending on sintering temperature. Simultaneously, the starting phase composition was restored, i.e., austenite with 12% contribution of ferrite. The crystallite size of austenite was about 20 nm and was significantly smaller then in starting powders.