Effect of Electric Pulse Current Rapid Aging Treatment on Microstructure and Properties of Al-7Si-0.55Mg Alloy

Abstract

A rapid aging treatment method of Al-7Si-0.55Mg alloy using electric pulse, namely electric pulse aging treatment, is explored in this study. The effect of electric pulse assisted aging on microstructure and properties of Al-7Si-0.55Mg alloy are investigated by means of optical microscopy (OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM), tensile tests and hardness tests. The results show that the microstructure of the Al-7Si-0.55Mg alloy is effectively refined, and the morphology of eutectic Si changes from long and thin strip to a spherical shape or short rod. The elongation of the Al-7Si-0.55Mg alloy is significantly improved after electric pulse assisted aging, albeit it did slightly compromise the tensile strength. It is important to reduce the aging time by 3 h, saving energy. According to classical nucleation theory, the formula of the phase nucleation rate promoted by an electric pulse was determined. The application of an electric pulse can accelerate the nucleation of phase transformation by decreasing the thermodynamic energy barrier, which increases the nucleation rate and significantly improves the properties of the alloy. It provides an experimental and theoretical basis for the Al-7Si-0.55Mg alloy to obtain good mechanical properties and industrial applications.