Statistical Process Control Using Control Charts with Variable Parameters

Author:

Sałaciński Tadeusz1ORCID,Chrzanowski Jarosław1,Chmielewski Tomasz1ORCID

Affiliation:

1. Institute of Manufacturing Technologies, Faculty of Mechanical and Industrial Engineering, Warsaw University of Technology, 85 Narbutta Str., 02-524 Warsaw, Poland

Abstract

An extremely important issue in quality management is monitoring and diagnosing processes, and, subsequently, supervising them using so-called control charts. In typical production processes, charts with constant parameters are commonly used, such as x-R, x-s, CUSUM, EWMA and others, which, in most cases, are effective tools for process stability evaluation. Charts considered untypical (in statistical process control) are those with variable sample sizes, variable sampling intervals and/or variable control limits. Such charts are used when process analysis based on standard, well-known charts may lead to serious errors. Modern control charts are a response to the requirements of Industry 4.0 and are an excellent tool for supervising production processes. Their use together with Cp and Cpk indices and other process capability indices is a starting point for process improvement. The methodology of nonstandard charts is inadequately recognized and rarely used in practice. The theory of their design and examples of their use will be presented and characterized in this paper.

Publisher

MDPI AG

Subject

Process Chemistry and Technology,Chemical Engineering (miscellaneous),Bioengineering

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