Impact of Mechanical Stirring and Percolate Recirculation on the Performances of Dry Anaerobic Digestion

Abstract

Dry anaerobic digestion (DAD) is an attractive method for simultaneous organic waste disposal and bioenergy recovery. DAD has the problems of low methane yields, low reaction rates, and easy inhibition due to its limited mass transfer and heat transfer. In this work, two methods of mechanical stirring and percolate recirculation were compared regarding their capacities of improving the mass transfer and enhancing the performances of DAD in batch experiments with sorghum stalks as a substrate. The cumulative biogas yield and system stability were investigated when the stirring linear velocity was 0 cm/s, 22 cm/s, 44 cm/s, 66 cm/s, and 88 cm/s. When the stirring linear velocity was 88 cm/s, the cumulative biogas yield and methane content were highest. The computational fluid dynamics (CFD) simulation indicated that the shearing force near the stirring shaft was largest. When the linear velocity of the stirring paddle was 88 cm/s, the shearing force at a radial distance close to center was about −140 N/m2. When the ratio of the material stacking height to the reactor diameter (H/D) was 3:2, the AD showed the best performance. A higher material stacking height promoted the contact between the microorganisms and the substrate and enhanced the biogas production. By combining percolate recirculation and mechanical stirring, the cumulative biogas yield increased by 28% compared with the static DAD process because of the promotion of mass transfer in the DAD.