Design and Performance Analysis for the Low-Power Holding Mechanism of the All-Electric Subsea Gate Valve Actuator

Abstract

The all-electric subsea gate valve actuator is one of the critical components of the all-electric subsea production control system. To bridge the gap of the low-power holding mechanism in the all-electric subsea gate valve actuator of the subsea production system, minimize the power consumption and cable number for control and improve the open-position keeping performance of all-electric subsea gate valve actuator, this paper proposed a novel low-power holding mechanism for the all-electric subsea gate valve actuator which can be applied to all-electric subsea gate valve actuators with various valve sizes and process pressure ratings. The proposed low-power holding mechanism uses an electromagnet as a driving element, combines the spiral transmission and the cam-like transmission, and only requires a holding force of approximately 2–7% of the maximum load of the closing spring to keep the valve open. The proposed low-power holding mechanism converts the axial force of the closing spring into the circumferential force, which substantially reduces the output force required for the driving element of the low-power holding mechanism and the number of the actuator’s control cables. Analytic models are created for the lockable maximum load of the closing spring and the permissible stroke of the locking tab with regard to the design variables. The parameter effects and the corresponding sensitivities are discussed by numerical analysis. The design parameters and the lockable maximum load of the closing spring of the low-power holding mechanism are obtained.