Development and Measurement of a Very Thick Aerodynamic Profile for Wind Turbine Blades

Author:

Schaffarczyk Alois Peter1ORCID,Lobo Brandon Arthur1ORCID,Balaresque Nicholas2ORCID,Kremer Volker3,Suhr Janick2,Wang Zhongxia1

Affiliation:

1. Mechanical Engineering Department, Kiel University of Applied Sciences, D-24149 Kiel, Germany

2. Deutsche WindGuard Engineering GmbH, D-27580 Bremerhaven, Germany

3. AEROVIDE GmbH, 24768 Rendsburg, Germany

Abstract

We designed 60% thick airfoil to improve the aerodynamic performance in the root region of wind turbine rotor blades, taking into account current constraints. After an extensive literature review and patent research, a design methodology (including the considerations of simple manufacturing) was set up, and extensive 2D- and 3D-CFD investigations with four codes (Xfoil, MSES, ANSYS fluent, and DLR-tau) were performed, including implementation inside a generic 10 MW test-blade (CIG10MW). Comparison with results from Blade Element Momentum (BEM) methods and the estimation of 3D effects due to the rotating blade were undertaken. One specific shape (with a pronounced flat-back) was selected and tested in the Deutsche WindGuard aeroacoustic Wind Tunnel (DWAA), in Bremerhaven, Germany. A total of 34 polars were measured, included two trailing edge shapes and aerodynamic devices such as vortex generators, gurney flaps, zig-zag tape, and a splitter plate. Considerable changes in lift and drag characteristics were observed due to the use of aerodynamic add-ons. With the studies presented here, we believe we have closed an important technological gap.

Funder

Deutsche Bundesstiftung Umwelt

Publisher

MDPI AG

Reference21 articles.

1. Schaffarczyk, A.P. (2024). Introduction to Wind Turbine Aerodynamics, Springer. [3rd ed.].

2. Standish, K., and van Dam, C. (2003). Analysis of Blunt Trailing Edge Airfoils. Proceedings of the 41st Aerospace Sciences Meeting and Exhibit, AIAA. Chapter 6.

3. Althaus, D., and Wortmann, F.X. (1981). Stuttgarter Profilkatalog 1: Meßergebnisse aus dem Laminarwindkanal des Instituts für Aerodynamik und Gasdynamik der Universität Stuttgart, Vieweg.

4. Liselotte, A.H. (1985). Fluid-Dynamic Lift, Cambridge University Press. [2nd ed.].

5. Influence of the Blunt Trailing-Edge Thickness on the Aerodynamic Characteristics of the Very Thick Airfoil;Pei;Wind,2023

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