Study on the Medium-Temperature Reduction Behavior of Methane and Laterite Nickel Ore

Abstract

Under the background of carbon peaking and carbon neutrality, compared with a traditional carbon thermal reduction to produce nickel, gas-based reduction has outstanding advantages in efficiency and carbon reduction. However, there are few studies on gas-based reduction at present. This article explores the reduction behavior of methane on laterite nickel ore. The effects of different reaction temperatures, reaction times and gas concentrations on the reduction reaction were studied. The phase and morphology of laterite nickel ore and its calcined products were analyzed by XRD, SEM-EDS and gas chromatography. The results show that when the reduction temperature is 900 °C, the reduction time is 60 min, and the concentration of CH4 is 50%, a concentrate with a nickel grade of 3.06% and a recovery of 52.09% can be obtained. After analysis, the reason for the low nickel grade and recovery rate in the concentrate is, on the one hand, due to the incomplete reduction of NiO, and a large amount of nickel still exists in the silicate in the tailings; on the other hand, it is due to the fine grain size of the partially reduced nickel iron alloy, which is lost in the tailings and filtrate.