Quality of Phosphate Rocks from Various Deposits Used in Wet Phosphoric Acid and P-Fertilizer Production

Abstract

Phosphate rocks (PRs) play a crucial role in ensuring the availability of phosphorous for the world’s food needs. PRs are used to manufacture phosphoric acid in the wet process as well as P-fertilizers. The chemical and mineralogical compositions of PRs from Djebel Onk (Algeria), Khneifiss (Syria), Negev (Israel), Bou Craa (Morocco), and Khouribga (Morocco) are discussed in this study. PRs were characterized by inductively coupled plasma optical emission spectrometry (ICP-OES), cold vapor atomic absorption spectrometry (CVAAS), ion chromatography (IC), and X-ray diffraction (XRD), as well as gravimetric and potentiometric methods. All PRs were mainly composed of CaO, P2O5, SiO2, F, SO3, Na2O, MgO, Al2O3, Fe2O3, SrO, and K2O at the level of wt.%. The P2O5 content accounted for 28.7–31.2%, which indicates that these are beneficial rocks to a marketable product. The degree of PR purity expressed by the minor elements ratio index (MER index) varied from 2.46% to 10.4%, and the CaO/P2O5 weight ratio from 1.6 to 1.9. In addition, the occurrence of trace elements such as As, Cd, Cr, Cu, Hg, Mn, Ni, Pb, Ti, V, U, and Zn, as well as Cr(VI) and Cl ions at the level of mg∙kg−1 was found. Since PRs will be used to produce P-fertilizers, their composition was compared with the regulatory parameters set up by EU Regulation 2019/1009 related to the heavy metals (As, Cd, Pb, Ni, Hg, Cu, Zn) and Cr(VI) contents in inorganic fertilizers. The heavy metals and Cr(VI) content in all PRs did not exceed the limit values. XRD analysis revealed that fluorapatite, hydroxyapatite, carbonate fluorapatite, and carbonate hydroxyapatite were the dominant minerals. The accuracy and precision of the used methods were evaluated by analysis of standard reference materials (SRM) for Western Phosphate Rock (NIST 694). The recovery was 85.3% for U and 109% for K2O, and the RSD ranged from 0.67% to 12.8%.