Geometric Measurements on a CNC Machining Device as an Element of Closed Door Technology

Abstract

The article discusses the quality testing of a measuring system consisting of a CNC machine with measuring probes. The research was conducted in a broader context regarding the implementation of the closed door technology, i.e., production without human intervention, in an aviation plant manufacturing aircraft gearbox systems. This technology may involve automated measuring operations performed in machining centers, and not in measuring laboratories, provided that the quality of the measurements is appropriate. The aim of the study was to investigate whether the CNC machining device can be used to measure the geometric features of aircraft gearbox housing. For this purpose, measurement experiments were carried out with the use of three different probes. Measurements were carried out using four sequences of increasing complexity, so that, after error analysis, it was possible to find the causes of possible irregularities. A reference ring with known dimensions and position in the working space of the machine was used for the measurements performed as part of the assessment of the measurement system. The quality of the measurements was evaluated with the use of repeatability and reproducibility testing and statistical process control. The analysis results showed that the tested measurement system ensures adequate accuracy and repeatability, and the measurement process is characterized with adequate efficiency in relation to the manufacturing tolerance of the components produced using the machine. Thus, it was proven that the measurement process can be carried out on a machining device, which enables its integration into the closed door technology.