Mixtures of Lubricants and Ecological Refrigerants under Starved Lubrication Conditions

Abstract

The presented results show that the presence of refrigerant significantly deteriorates the lubricating properties of compressor oil under starved lubrication conditions (with a small amount of oil). The change can be 40–120% compared to the properties of the oil alone. Additionally, in the group of oils that are substitutes (operational alternatives) compatible with a given refrigerant, the effect of the refrigerant on the lubricating properties varies. The differences can be as much as 25%. In order to evaluate and properly select compressor oils for the refrigerant, the lubricating properties should be tested in a mixture with the refrigerant under conditions similar to actual operation. Such an evaluation of lubricating properties is made possible by the author’s method of testing the wear of the block-on-ring friction node. The obtained rankings of lubricating properties for oils (due to the wear volume) can provide good guidelines for the suitable selection of a lubricant for refrigeration compressors (especially for new, environmentally friendly refrigerants, such as R452A). The research was carried out for mixtures of zeotropic refrigerants (R404A, R452A) with polyester oils (POE) and natural refrigerant (R600a) with mineral oils (MO). In each group of refrigerants, different mechanisms of oil–refrigerant mixture formation occur. Each refrigerant was tested with three different compressor oils recommended for each other for alternative uses in refrigeration systems.