New Biodegradable Materials for Re-Thought Packaging from Pre-Consumer Wastes by Controlling the Storage Time as Method to Increase the Mechanical Recycling Efficiency

Abstract

The influence of storage conditions on the mechanical recycling of pre-consumer waste (PRE-CW) from the manufacture of multilayer packaging films starting from starch compounds using a renewable-based polymer with PCL and PBAT, which are biodegradable conventional-based polyesters, was studied. It was found that, unlike materials based on conventional-origin polymers that accumulate in the environment for hundreds of years, the studied compounds degraded, even in the solid state, duringstorage in unventilated spaces and during the rainy hot summers with alternatingheat and rain. The degradation of the mechanically recycled compounds obtained from PRE-CW stored in such conditions was highlighted by the comparative analysis with the primary compounds, which proved the following: specific FTIR spectra changes; 2–3-times higher melt fluidity than for primary compounds; melting in successive processes over the entire positive temperatures range, up to 115 °C, such as in cases of compositional de-mixing of incompatible blends, faced to a single melting endotherm with a maximum at around 120 °C for the primar thermal degradation with the movement of the main destruction stages towards higher temperatures; a high quantity residue at 750 °C in air; dispersed mechanical resistance properties y compounds; crystallization at temperatures 10 °C–15 °C higher. The elimination of storage before the mechanical recycling of the pre-consumer waste from this type of polymeric compound fabrication is a way to increase the mechanical recycling efficiency while obtaining new materials with functional properties required by the applications.