Chloride Penetration of Surface-Coated Concrete: Review and Outlook

Abstract

Concrete coatings show significant promise in shielding concrete substrates from corrosion by effectively resisting harmful ions and moisture. Thanks to their practicality, high efficiency, and cost-effectiveness, coatings are considered a potent technique for enhancing the chloride resistance of reinforced concrete structures. Over recent decades, extensive research has concentrated on employing coatings to bolster concrete’s ability to withstand chloride penetration. This paper provides a holistic review of the current studies on chloride infiltration in concrete surfaces treated with coating materials, primarily focused on chloride resistance improvement efficiency and chloride transport modeling. Firstly, by comparing the functions of assorted coatings, four inherent protection mechanisms are summarized and elaborated thoroughly. Afterwards, the chloride resistance improvement efficiency of assorted coatings reported in current studies are reviewed and compared in great detail, with a specific focus on inorganic, organic, and organic–inorganic composite coatings. Furthermore, the theoretical research about methodologies for chloride transport behavior prediction is summarized. Finally, this paper outlines the potential research directions in this field and the theoretical, technical, and practical application challenges. This review not only identifies critical areas necessitating further investigation and problem-solving in this domain but also aids in selecting appropriate coating materials and refining corrosion management strategies.