CREC Optical-Fibre Sensors for Hydrodynamic Studies in Gas−Solid Fluidized Beds

Abstract

Optical probes can be employed in dense and dilute fluidized beds. Their application is useful to determine particle volume fraction, bubble velocity, bubble size, and solid segregation in dense-phase fluidized-bed reactors, as well as particle-cluster velocity, size, and shape, in downer/riser units. The CREC-UWO team has developed a unique and miniaturized CREC Optiprobes System (CREC-GS-OPS) equipped with a GRIN (graded refraction index) lens. The GRIN lens creates a small volume of high light irradiation by focusing a laser a few millimetres away from the front of the probe tip. This design minimizes sensor intrusiveness and, as a result, provides trustworthy measurements of hydrodynamic parameters. Through the application of the CREC-GS-OPS, advances have been achieved, leading to (a) the development of a “Y-back” unit with graphite ferrules that protects the optiprobes from fibre-optic stresses and prevents the loss of sensor calibration and (b) the establishment of statistically-based data analysis. It is envisioned that through the introduction of a few design changes, the CREC Optiprobes will be made suitable for high-temperature applications. This will allow the measurement of catalyst flow recirculation (among other measurements), in industrial-scale fluidized-bed catalytic cracking units involving fluidized riser crackers and catalyst regenerators.