Insulating Material with Scale Components for High-Temperature and High-Pressure Water Applications

Abstract

Accurately measuring water holdup in horizontal wells is crucial for effectively using heavy oil reservoirs. The capacitance method is among the most widely used and accurate techniques. However, the absence of suitable insulating materials at high temperatures and pressures limits the effectiveness of capacitive water holdup measurement in heavy oil thermal recovery. This study introduces a new composite material based on an aviation-grade, special glass glaze as the insulating medium doped with inorganic components (CaSO4, MgSO4, Ca(OH)2, and SiO2). This new composite material demonstrates outstanding insulating performance under high-temperature and high-pressure conditions in water. A water environment with a high temperature of 350 °C and a pressure of 12 MPa considerably enhances the composite material’s insulation. After 72 h of continuous use, the insulation performance remains 0.3 MΩ. The layers exhibit improved insulation and stability, maintaining integrity through five consecutive temperature shocks in 500 °C air and 20 °C water. XRD, IR, SEM, and TEM analyses reveal that the new composite material is amorphous after firing and that the addition of inorganic components improves the bonding between the glass glaze components and contributes to a denser structure. Simultaneously, SEM and TEM analyses indicate that adding inorganic components results in a smoother, crack-free, and more compact surface of the special glass glaze. This enhancement is crucial for the material’s long-term stability in high-temperature and high-pressure water environments.