The Removal of Formaldehyde from Urea Formaldehyde Adhesive by Sodium Borohydride Treatment and Its Application in Plywood

Abstract

The global production of plywood is constantly increasing as its application in the furniture and interior decoration industry becomes more widespread. An urgent issue is how to decrease the formaldehyde released from plywood, considering its carcinogenic effect on humans and harm to the environment. Reducing the free formaldehyde content of the urea formaldehyde (UF) adhesives used in the preparation process is considered an effective method. Therefore, it is necessary to identify a new type of formaldehyde scavengers. Here, the strongly reducing substance sodium borohydride was used to reduce and degrade the free formaldehyde in UF adhesives, and its effects on the properties of the UF adhesive and plywood were studied. When 0.7% sodium borohydride was added to the UF adhesive with a molar ratio of formaldehyde to urea of 1.4:1, the free formaldehyde content of the UF resin decreased to 0.21%, which is 53% lower than that of the untreated control. Moreover, the formaldehyde released from the plywood was reduced to 0.81 mg/L, ~45% lower than that from the group. The bonding strength of the treated samples could reach ~1.1 MPa, which was only reduced by ~4% compared to that of the control. This study of removing formaldehyde from UF adhesive by reduction could provide a new approach for suppressing formaldehyde release from the final products.