Wood Protection through Plasma Powder Deposition—An Alternative Coating Process

Abstract

In contrast to conventional coating processes such as varnishing, plasma powder deposition by means of an atmospheric pressure plasma jet on wood is not yet widely used. A key advantage of this process is that volatile organic compounds and organic solvents are avoided. In the present work, European beech (Fagus sylvatica L.) and pine sapwood (Pinus sylvestris L.) were coated with polymer (polyester), metal (aluminum coated silver) or metal oxide (bismuth oxide) particles. Furthermore, a layer system consisting of polyester and metal or metal oxide was investigated. The layer thickness and topography were analyzed with a laser scanning microscope and scanning electron microscope, revealing thicknesses of 2–22 µm depending on the coating material. In general, the chemical composition of the layers was determined using X-ray photoelectron spectroscopy and Fourier-transform infrared spectroscopy measurements. The coatings consisting of metal and metal oxide showed a band gap and plasmon resonance in the range of 540 and 450 nm. Through this absorption, the wood may be protected against ultraviolet (UV) radiation. In the water uptake and release tests, the polyester layers exhibited a reduction of water vapor absorption after 24 h in 100% relative humidity (RH) by 53%–66%, whereas the pure metal oxide layers indicated the best desorption performance. The combination of metal oxide and polyester in the one-layer system combines the protection properties of the single coatings against water vapor and UV radiation.