Variable Valve Strategy Evaluation for Low-Load Operation in a Heavy-Duty Gasoline Compression Ignition Engine

Abstract

By harnessing gasoline’s low reactivity for partially premixed combustion promotion, gasoline compression ignition (GCI) combustion shows the potential to produce markedly improved NOx-soot trade-off with high fuel efficiency compared to conventional diesel combustion. However, at low-load conditions, gasoline’s low reactivity poses challenges to attaining robust combustion with low unburned hydrocarbons (UHC) and carbon monoxide (CO) emissions. Increasing the in-cylinder charge temperature by using variable valve actuation (VVA) can be an effective means to address these challenges. In this numerical investigation, VVA strategies, including (1) early exhaust valve opening (EEVO), (2) positive valve overlap (PVO), and (3) exhaust rebreathe (ExReb), were investigated at 1375 RPM and 2 bar brake mean effective pressure in a heavy-duty GCI engine using a market-based gasoline with a research octane number (RON) of 93. The total residual gas level was kept over 50% to achieve an engine-out NOx target of below 1.5 g/kWh. For a complete engine system analysis, one-dimensional (1-D) system-level modeling and three-dimensional (3-D) computational fluid dynamics (CFD) analysis were close-coupled in this study. Performance of the VVA strategies was compared in terms of in-cylinder charge and exhaust gas temperatures increase versus brake-specific fuel consumption (BSFC). The EEVO strategy demonstrated in-cylinder charge and exhaust temperature increase up to 130 and 180 K, respectively. For similar in-cylinder charge temperature gains, the ExReb strategy demonstrated 11% to 18% lower BSFC compared to the EEVO strategy. This benefit primarily originated from a more efficient gas-exchange process. The PVO strategy, due to the valve–piston contact constraint, required excessive exhaust back-pressure valve (BPV) throttling for hot residuals trapping, thereby incurring higher BSFC compared to ExReb. In addition, the ExReb strategy demonstrated the highest potential for exhaust temperature increase (up to 673 K) among the three strategies. This was achieved by ExReb’s maximum air-fuel ratio reduction from high internal residuals mass and BPV throttling. Finally, the ExReb profile was optimized in terms of the peak lift, the duration, and the location for maximizing the fuel-efficiency potential of the strategy.