Preparation of Polyurethane–Urea Fibers with Controlled Surface Morphology via Gel State

Abstract

It is widely known that skin irritation can be induced by interactions between polymer fibers constituting clothing and the skin, leading to skin inflammation and unfavorable dermatological reactions. Thus, significant endeavors have been directed toward ameliorating this phenomenon. This study engineered synthetic fibers with reduced potential for skin irritation. This was achieved via a strategy inspired by the inherent smoothness of silk fibers, which exhibit minimal friction and irritation against the skin. This investigation focused on urethane fibers, a class of synthetic fibers frequently used in textile applications. Hydrogel cross-linked polyurethane–urea fibers were subjected to controlled swelling in different hydrophilic mixed-solvent environments. Subsequent freeze-drying procedures were employed to yield fibers with diverse surface morphologies and encompassing features such as elevations and creases. The correlation between the compositions of the solvent mixtures used and the resulting surface morphologies of the fibers was rigorously assessed through polarized light and scanning electron microscopies. Additionally, the interplay between the degree of swelling and the tensile strength of the fabricated fibers was comprehensively analyzed. Consequently, the methodological combination of swelling and freeze-drying endowed the polyurethane–urea fibers with various surface profiles. Future studies will delve into the intricate connection between fiber surface characteristics and their potential to induce skin irritation. It is envisaged that such investigations will substantially contribute to the refinement of textile fibers designed for enhanced compatibility with the skin.