Vacuum Brazing and Performance Evaluation of T2 Copper Block and 316L Stainless Steel Tube

Abstract

The International Thermonuclear Experiment Reactor (ITER) Thermal shield (TS) serves as a cryogenic heat exchanger to maintain the thermal stability of the ITER superconducting magnet coil, which is critical to the control of the plasma during the operation of the ITER device. The TS is composed of long-length 316L stainless steel (SS) and copper as brazed joints. In this case, a feasible fabrication design for the CCS TS is presented, accomplished by three kinds of joining processes (vacuum brazing, friction stir weld, and TIG weld). In the reliable fabrication design, the brazing quality of the as-brazed long-distance 316L SS and copper joints plays a critical role in the thermal conductivity performance of the ITER thermal shield. Therefore, a high-quality vacuum brazing process of long-length SS/Cu joints applied in a low-temperature superconductor magnet system was first studied. The macro metallography analysis demonstrates the braze ratio of the samples is 100%, and no crack or defect is observed in the samples. The microstructural characterization reveals the brazing seams are composed of silver-based Ag-rich eutectic. The micro-shear test indicates that the shear strength of the 316L tube and copper joint is 205 MPa, with the fracture position located on the copper side; this zone will be the most vulnerable zone of the joints. In addition, the SEM results illustrated that the shear fracture morphology displayed a ductile fracture feature. The test results demonstrated that the highly precise depth drilling employed in this paper ensured a good control of the brazing clearance, resulting in a 100% braze ratio for the long-length SS/Cu joints. Therefore, it can be concluded that the brazing process can be applied in the ITER TS for the good thermal conductivity performance of long-length SS/Cu-brazing joints.