Influence of Pulsed Arc Parameters on the Tig Welding Process for the Stainless Steel Duplex UNS S31803

Author:

Generoso Vinicius Marques Alves1,Souza Lucas Menezes de1,Pereira Elaine Cristina1,Monteiro Sergio N.2ORCID,de Azevedo Afonso R. G.3ORCID

Affiliation:

1. UENF—State University of the Northern Rio de Janeiro, LAMAV—Advanced Materials Laboratory, Av. Alberto Lamego, 2000, Campos dos Goytacazes 28013-602, RJ, Brazil

2. IME—Military Institute of Engineering, Materials Science Program, Praça General Tibúrcio, 80, Urca, Rio de Janeiro 22290-270, RJ, Brazil

3. UENF—State University of the Northern Rio de Janeiro, LECIV—Civil Engineering Laboratory, Av. Alberto Lamego, 2000, Campos dos Goytacazes 28013-602, RJ, Brazil

Abstract

The influence of parameters involved in the pulsed electric arc, used as an energy source in the tungsten inert gas (TIG)-mediated welding of Duplex UNS S31803 stainless steel, to attend the manufacture of flexible pipes for the extraction of oil and gas is presented. A fundamental part in the manufacturing process of flexible pipelines is the welding of these strips so that corresponding TIG welds will be subjected to the same process and work conditions. Therefore, it is necessary to maintain the same properties in the welded regions. Covering the effects of each parameter of the pulsed electric arc such as peak and base current as welds, cyclic ratio, and pulsation frequency is a desirable endeavor. The final objective is the mitigation of problems that have a great impact on production, such as weld breakage during the conformation of the strip in the process and test failures. With this, tensile, bending, and ferrite percentage tests were performed on 12 samples that qualified as satisfactory in the visual aspect. A minimum tensile strength of 734.57 MPa and a maximum of 775.77 MPa were obtained where all values found are above the tensile strength limit of the base material of 620 MPa. With the completion of the study, it is possible to understand not only the response of the process to each parameter but also the tendency when changing them. Moreover, it is possible to explore the possibility of guiding the changes to achieve results about the visual aspect and the mechanical properties of the welded material.

Funder

State University of the Northern Fluminense

CAPES

CNPq

FAPERJ

Publisher

MDPI AG

Subject

General Materials Science

Reference31 articles.

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3. Neto, A.G., and Martin, C.A. (2011, January 19–24). Flexible Pipes: Influence of the Pressure Armor in the Wet Collapse Resistance. Proceedings of the 30th International Conference on Ocean, Offshore and Arctic Engineering, Rotterdam, The Netherlands.

4. Failure analysis of duplex stainless steel weld used in flexible pipes in off shore oil production;Tavares;Eng. Fail. Anal.,2010

5. Qualitative and quantitative analysis of σ and χ phases in 2205 duplex stainless steels;Michalska;Mater. Charact.,2006

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