Study on the Influence of Grooved-Wheel Working Parameters on Fertilizer Emission Performance and Parameter Optimization

Abstract

The grooved-wheel fertilizer machine is one of the most widely used pieces of fertilization equipment. However, detailed information on the fertilizer filling status and the mechanism of particle interactions during the operation of the grooved wheel remains limited. To delve into the underlying mechanisms through which working parameters affect fertilization performance, this study, building upon prior research, conducted a qualitative analysis and numerical investigation of fertilizer particles using the Discrete Element Method. The analysis examined the impact of three working parameters, namely the grooved-wheel speed, working length, and forward speed of the fertilization equipment, on the morphology, forces, and kinetic properties of the fertilizer particles. Combining this analysis with orthogonal experimental research, we optimized the aforementioned working parameters. Both simulation and benchtop experimental results indicate that the grooved-wheel speed and working length influence the fertilizer filling status, while the forward speed of the equipment has no effect on the filling status. The connection between fertilizer force and kinetic changes is influenced by particle-free space. The lowest coefficient of variation (CV) for fertilization uniformity was observed at the grooved-wheel speed of 53.64 r/min, the wheel working length of 33.45 mm, and the forward speed of 0.7–1 m/s. The research findings contribute to a better understanding of the influencing mechanism of particle movement and fertilization outcomes in the operation of grooved-wheel fertilizer spreaders. This understanding enables precise control of the fertilizer application process, facilitating accurate and efficient fertilization. As a result, it enhances fertilizer utilization rates and reduces agricultural costs.