Development and Validation of a Potato Seeding Machine with Integrated Plastic Film Mulch Punching Mechanism

Abstract

A seeding machine for planting potatoes in double rows on large ridges in the cold and arid regions of northwest China was designed and built at Gansu Agricultural University. The machine is capable to achieve the integrated operations of ridge formation, mulching, hole punching, and the precise covering of holes on the film. The key components were analyzed and designed, and the link lengths of the crank film-piercing and hole-punching mechanism were refined using MATLAB R2022a software. The structures and working parameters of the film-piercing and hole-punching mechanism, the dual-opening punching and seeding mechanism, the ridge-forming and soil-covering mechanism, and the seed-casting device were designed. The dynamics of the ridge-forming and soil-covering were simulated using the discrete element method to capture the effects of different machine parameters on the soil covering operation. Field tests showed that the full soil-covering rate of film holes, the qualified rate of hole spacing, the hole misalignment rate, the degree of damage to the light-receiving surface of the film, and the qualified rate of sowing depth under the film were 94.8%, 87.6%, 4.3%, 33.4%, and 95.6%, respectively. These indicators met the requirements of industry standards, and the test results met the design and actual operation requirements, enabling the integrated operations of ridge formation, mulching, hole punching, sowing on the film, and the accurate soil covering of the holes.