Design and Analysis of a Flexible Adaptive Supporting Device for Banana Harvest

Abstract

Currently, banana harvest still relies on manual operation with high labor intensity. With an aging global population, it is important to develop a machine to replace the manual harvesting of bananas to increase sustainability. In the area of robotic fruit harvest, most of the existing studies have used one single manipulator to grip the fruit. However, unlike other fruits, the weight of a banana bunch (25–40 kg) would be too heavy for one single manipulator. To solve this problem, this paper proposes a flexible supporting device, which was introduced to cooperate with the manipulator to complete banana harvest. The supporting device was designed to hold the bottom and the weight of the banana bunch. It included two parts: the flexible contact part and the height difference self-adjusting part. The shape adaptability, size adaptability, and height difference adaptability of the proposed supporting device were studied in this paper. The process of supporting bananas was also simulated and analyzed. The stiffness and stress properties of the device during this process were studied. The results showed that the flexible supporting device had a good adaptive performance for supporting different shapes and sizes of objects. During the supporting process, the device worked stably and reliably and caused small stress on the banana skin. Finally, a prototype of the supporting device was used to further verify the performance of the device. This research can promote the mechanization and automation progress of the harvesting of such a complex crop as bananas.