A Study on the Rock-Breaking Characteristics of an Arcing-Blade Cutter under Different Cutting Parameters

Abstract

To analyze the rock-breaking characteristics of an arcing-blade cutter in cutting red sandstone, a two-cutter cutting model was established based on the finite element method. Then, the cutting processes of the arcing-blade cutter at penetrations of 2 mm, 4 mm, and 6 mm with different cutter spacings were investigated, and the changing rules of the rock-breaking load, rock crushing state, and rock-breaking efficiency were obtained. Subsequently, the obtained simulation results were validated through linear cutting experiments. The research results showed that, as the penetration of the arcing-blade cutter increased, the rock-breaking load also increased; specifically, under 2 mm penetration, the rock-breaking load remained stable, irrespective of the cutter spacing. However, under 4 mm and 6 mm penetration, the vertical and rolling force increased and then stabilized with an increase in the cutter spacing, while the lateral force decreased and then stabilized, attributed to the synergistic effect between the cutters. At 2 mm penetration, the absence of interaction between the cutting of two cutters in sequence resulted in two separate crushed areas on the rock surface. However, at 4 mm and 6 mm penetration, the rock ridge could be crushed under a smaller cutter spacing. Meanwhile, with an increase in the cutter spacing, the synergistic effect between the cutters diminished, causing the rock ridge between two cuttings to remain uncrushed. The specific energy at the 4 mm and 6 mm penetrations decreased initially with an increase in the cutter spacing, then increased, and eventually stabilized. The optimal cutter spacings at these penetrations were determined as 50 mm and 60 mm, respectively. Conversely, at 2 mm penetration, the specific energy remained almost unchanged with an increase in the cutter spacing, maintaining at a high level and resulting in a low efficiency in cutting rock.