Heat Sink Shape and Topology Optimization with Pareto-Vector Length Optimization for Air Cooling

Abstract

Localized air cooling can be used for various purposes, e.g.: electronic equipment cooling, and air conditioning. The paper emphasizes that the connection between the air-flow and cooling has to fulfill a contradictory requirement (low pressure loss and effective cooling). The cooling and the pressure loss are dependent on the moisture content of the air flow. In the study, heat sink geometries were examined at various fresh air relative humidity, temperature and flowrates with commercially available simulation software (Ansys Fluent). The most favorable option was chosen by Pareto-vector length optimization. For optimization, head loss coefficient and temperature coefficient were used. Firstly, 108 cases were made to evaluate the sensitivity of the optimization parameters. Secondly, on 40 finned heat sinks with different fin width and quantity optimization were made. Thirdly, a prototype was made from the favorite solution where the performance was evaluated. For the measurement two type: TEC1-12706 thermoelectric cooling devices (TEC) were used for cooling. The difference between the measured and the modelled cooled air temperatures was 3%.