Preparation of Nickel–Iron Concentrate from Low-Grade Laterite Nickel Ore by Solid-State Metalized Reduction and Magnetic Separation

Abstract

In this paper, the process of solid-state metalized reduction and magnetic separation was investigated for preparation of nickel–iron concentrate from a low-grade laterite nickel ore. The effects of reduction temperature, reduction time, amount of dosages, and magnetic field strength on grades and recoveries of nickel and iron were studied. The results showed that nickel–iron concentrate with a nickel grade of 7.32%, nickel recovery of 81.84%, iron grade of 78.74%, and iron recovery of 69.78% were obtained under the conditions of a reduction temperature of 1200 °C, reduction time of 120 min, calcium fluoride addition of 12%, ferric oxide addition of 10%, coal addition of 12%, and magnetic field strength of 170 kA/m.