Application of the Residue Method in Steam Superheater Fault Detection

Abstract

Steam superheaters experience various defects that can affect the system’s operation differently. Maintaining a constant temperature and pressure of the steam at the turbine input is crucial for optimal steam turbine running conditions. This is achieved by regulating the steam temperature in the superheater, which is divided into three parts with devices mounted at each connection point to allow for the injection of condensates to cool the steam. The steam pressure is controlled by adjusting the fuel flow command. However, controlling the output temperature can be challenging because of the transfer time delay between the points where the water is sprayed and the points where the steam temperature is measured. To address this challenge, a temperature control system was developed and tested in three different environments using an electronic simulator, the block-oriented simulation hardware BORIS, data acquisition board dSpace, and a MATLAB R2020a Simulink with a PI controller model. These simulations allowed for the study of the superheater’s function in both normal and fault conditions, with the possibility of controlling the system structure and detecting faults through the proper implementation of weighting matrices.