The Thermographic Analysis of the Agglomeration Process in the Roller Press of Pillow-Shaped Briquettes

Abstract

When the briquetting process of fine-grained material takes place in the roller press unit, the pressure reached is over a hundred megapascals. This parameter is a result, among other factors, of the geometry of a compaction unit and also the properties of the consolidated material. The pressure of the unit is not constant and the changes in value depend on a given place on the molding surface. By the process of generating different types of pressure on the surface of briquettes, their compaction is different as well. The distribution of temperature on the surface of the briquettes may determine the pressure used locally on them. Nevertheless, the distribution of stress in the briquetting material is still a subject of scientific study. However, it is known that the pressure exerted on the briquette is different for different compaction systems. The article includes authors’ further thermography studies on the classical pillow-shaped briquetting process (instead of the saddle-shaped ones that were previously conducted) of four materials (calcium hydroxide and water mixture, mill scale, charcoal fines and starch mixture, as well as a mixture of EAFD, scale, fine coke breeze, molasses, and calcium hydroxide). Immediately after the briquettes left the compaction zone, thermal images were taken of them, as well as forming rollers. Thermograms that were obtained and the variability of temperature at characteristic points of the surface of pillow-shaped briquettes were analyzed. They showed differences in temperature on the surface of briquettes. In all four cases, the highest briquette temperatures were recorded in their upper part, which proves their better densification in this part. The temperature differences between the lower and upper part of the briquettes ranged from 1.8 to 9.7 °C, depending on the mixture.