Elevating Smart Manufacturing with a Unified Predictive Maintenance Platform: The Synergy between Data Warehousing, Apache Spark, and Machine Learning

Abstract

The transition to smart manufacturing introduces heightened complexity in regard to the machinery and equipment used within modern collaborative manufacturing landscapes, presenting significant risks associated with equipment failures. The core ambition of smart manufacturing is to elevate automation through the integration of state-of-the-art technologies, including artificial intelligence (AI), the Internet of Things (IoT), machine-to-machine (M2M) communication, cloud technology, and expansive big data analytics. This technological evolution underscores the necessity for advanced predictive maintenance strategies that proactively detect equipment anomalies before they escalate into costly downtime. Addressing this need, our research presents an end-to-end platform that merges the organizational capabilities of data warehousing with the computational efficiency of Apache Spark. This system adeptly manages voluminous time-series sensor data, leverages big data analytics for the seamless creation of machine learning models, and utilizes an Apache Spark-powered engine for the instantaneous processing of streaming data for fault detection. This comprehensive platform exemplifies a significant leap forward in smart manufacturing, offering a proactive maintenance model that enhances operational reliability and sustainability in the digital manufacturing era.