The Fabrication of Geopolymer Foam Composites Incorporating Coke Dust Waste

Abstract

This paper reports the results of an experimental investigation on the mechanical properties of geopolymer foams incorporating filler from the coke dust waste (CDW). In this work, CDW was used to replace a part of geopolymer paste at 5%, 10%, 20%, and 30% by geopolymer binder mass. The physico-mechanical properties and thermal resistance against high temperatures of CDW/geopolymer foams are presented. The primary results obtained show that the use of CDW in the production of geopolymer foam composites made it possible for them to achieve relatively good mechanical properties. However, the incorporation of the CDW into the geopolymer had a slightly negative effect on thermal conductivity, but significantly improved the mechanical strength of the final product. Moreover, this waste also helped the composite foam to achieve a structure with more uniform open pores distribution, compared to the pure foam. After exposure to elevated temperatures, the residual strength of the composite foams maintained well compared to the pure foams.