Analysis and Visualization of Production Bottlenecks as Part of a Digital Twin in Industrial IoT

Abstract

In the area of industrial Internet of Things (IIoT), digital twins (DTs) are a powerful means for process improvement. In this paper the concept of a DT is explained and analysis possibilities throughout the life-cycle of a product and its production system are explored. The main part of this paper is focused on an approach to the analysis of manufacturing layouts and their parameters. The approach, which is based on a state of the art bottleneck detection method, allows an intelligent representation of the temporal process characteristics. The presented method is widely applicable for any type of manufacturing layout and time-span. The use of elementary heuristics leads to traceable results that can be used for further analysis or optimization. The results of this analysis method can be integrated in a DT and combined with machine learning and explainable artificial intelligence (XAI). The concept for a self-learning DT is explained and implementation possibilities are elucidated.