Dynamic Response of Outer Windshield Structure in Different Schemes under Aerodynamic Load

Abstract

With the increase in high-speed train (HST) operation speed, the light-weight design of the train body and component structure is pursued to reduce energy consumption during operation, but this seriously deteriorates the aerodynamic performance of the light-weight structure outside the train body under the effect of strong unsteady airflow, and the more obvious case is the frequently occurring problem of vibration, large deformation, and damage to the rubber exterior windshield at the connection position of HST carriages. We investigate the fluid–structure coupling mechanism of the interaction between the rubber external windshield and aerodynamic force, and compare the dynamic characteristics of windshield structure under different design parameters. A numerical simulation of three rubber outer windshield structure parameters (sidewall distance of U-shaped capsule, sidewall thickness, sidewall inclination angle) is carried out using FSI simulation of the two-way coupling method. The aerodynamic load, airflow dynamics around the windshield, and the nonlinear vibration and deformation form of the windshield is analyzed in detail. The results show that the aerodynamic response of the HST rubber external windshield analyzed by the FSI method is in good agreement with the full-scale test results. Additionally, the stiffness of the windshield can be improved by increasing the thickness of the windshield sidewall. When the distance between the sidewall of the windshield is increased, an insufficient thickness at the top of the arc causes a large local deformation at the top of the arc of the windshield. The method established and relevant research results can provide good support for the aerodynamic stability evaluation of HST windshields.