Recycled Carbon Fibers with Improved Physical Properties Recovered from CFRP by Nitric Acid

Abstract

To effectively reuse a large amount of Carbon Fiber Reinforced Plastics (CFRP) waste, the carbon fibers should be able to be recovered without degrading their quality. In this report, we developed a new approach to recover carbon fibers from CFRPs with improved physical properties compared to virgin carbon fibers with an environmentally friendly recycling method using nitric acid. Following the decomposition of the CFRP waste in nitric acid at 80 °C, both recycled carbon fibers and decomposed resin were recovered. The obtained recycled carbon fibers showed 1.4 times higher tensile strength and 2.2 times higher interfacial shear strength to resin compared to virgin carbon fibers. TEM-EDX analysis showed a decrease in the abundance of voids existing in the carbon fiber surface layer and new polar functional groups caused by nitric acid existing inside the voids, leading to increased tensile strength. Furthermore, XPS analysis showed that the interfacial shear strength improved due to the formation of new polar functional groups due to nitric acid. The possibility of applying recycled carbon fibers to CFRP products was shown by elucidating the mechanism that expressed its physical properties during the recycling process, leading to a novel approach to realizing closed-loop recycling.