A Novel Design of Centrifugal Pump Impeller for Hydropower Station Management Based on Multi-Objective Inverse Optimization

Abstract

The impeller, regarded as the central component of a centrifugal pump, plays a pivotal role in dictating overall performance. Overcoming challenges arising from the complexity of design parameters and the time-intensive nature of the design process has been a persistent obstacle to widespread adoption. In this study, we integrated ANSYS-CFX 2023 software with innovative inverse design techniques to optimize the impeller design within a centrifugal pump system. Our investigation reveals groundbreaking insights, highlighting the significant influence of both blade load and shaft surface geometry on impeller performance. Notably, through load optimization, substantial enhancements in centrifugal pump efficiency were achieved, demonstrating improvements of 1.8% and 1.7% under flow conditions of 1.0 Q and 0.8 Q, respectively. Further, the efficiency gains of 0.44% and 0.36% were achieved in their corresponding flow conditions. The optimization of blade load and shaft surface configuration notably facilitated a more homogenized internal flow pattern within the impeller. These novel findings contribute substantively to the theoretical foundations underpinning centrifugal pump impeller design, offering engineers a valuable reference to elevate their performance. Our utilization of ANSYS-CFX software in conjunction with inverse design methodologies showcases a promising avenue for advancing impeller design, ultimately culminating in superior efficiency and performance for centrifugal pumps.