Upgrade of the Universal Testing Machine for the Possibilities of Fatigue Tests in a Limited Mode

Abstract

The object of the upgrade presented in this paper was an older analogue-based universal testing machine preferably designed for tensile testing. The objective of the upgrade was to create a new digitized measurement chain capable of also operating in the mode of simple fatigue tests with cyclic tensile stresses. The upgrade of the equipment mainly included the processes of calibration, creation of related calibration jigs, creation of transformation dependencies and digitization, creation or completion of missing parts of chain-signal conditioning modules, A/D converters, special jigs, etc., as elements of the experimental hardware. The degree of correctness of the calibration and of the transformation dependencies created was verified by regression analysis, and this was verified by simple correlation analysis. The correctness of the proposed modifications, was verified on the basis of the fatigue tests performed for cyclic loading. Thus, it was possible to design, develop and functionally verify a new measurement chain based on an older universal testing machine. Thus, a partially digitized pulsator was created for the possibility of fatigue testing in a technically or functionally limited mode, mainly for educational purposes as a temporary replacement for the order of magnitude more expensive commercially produced test systems.