Automated Shape Correction for Wood Composites in Continuous Pressing

Abstract

The effective and comprehensive utilization of forest resources has become the theme of the global “dual-carbon strategy”. Forestry restructured wood is a kind of wood-based panel made of wood-based fiber composite material by high-temperature and high-pressure restructuring–molding, and has become an important material in the field of construction, furniture manufacturing, as well as derivative processing for its excellent physical and mechanical properties, decorative properties, and processing performance. Taking Medium Density Fiberboard (MDF) as the recombinant material as the research object, an event-triggered synergetic control mechanism based on interventional three-way decision making is proposed for the viscoelastic multi-field coupling-distributed agile control of the “fixed thickness section” in the MDF continuous flat-pressing process, where some typical quality control problems of complex plate shape deviations including thickness, slope, depression, and bump tend to occur. Firstly, the idea of constructing the industrial event information of continuous hot pressing based on information granulation is proposed, and the information granulation model of the viscoelastic plate shape process mechanism is established by combining the multi-field coupling effect. Secondly, an FMEA-based cyber granular method for diagnosing and controlling the plate thickness diagnosis and control failure information expression of continuous flat pressing is proposed for the problems of plate thickness control failure and plate thickness deviation defect elimination that are prone to occur in the continuous flat-pressing process. The precise control of the plate thickness in the production process is realized based on event-triggered control to achieve the intelligent identification and processing of the various types of faults. The application test is conducted in the international mainstream production line of a certain type of continuous hot-pressing equipment for the production of 18 mm plate thickness; the synergistic effect is basically synchronized after 3 s, the control accuracy reaches 30%, and the average value of the internal bond strength is 1.40, which ensures the integrity of the slab. Practical tests show that the method in the actual production is feasible and effective, with detection and control accuracy of up to ±0.05 mm, indicating that in the production of E0- and E1-level products, the rate of superior products can reach more than 95%.