Mathematical Investigation of Heat Transfer Characteristics and Parameter Optimization of Integral Rolled Spiral Finned Tube Bundle Heat Exchangers

Abstract

In this study, the effects of fin tip thickness and fin root thickness of integral rolled spiral finned tube bundles on flow resistance, heat transfer performance and heat transfer and flow exergy destruction were investigated via mathematical simulation. The correlations between heat transfer and flow resistance performance were fitted with dimensionless numbers. The optimized parameters with performance evaluation criteria (PEC) as the objective were obtained using methods involving computational fluid dynamics and machine learning. The results show the effects of fin tip thickness and fin root thickness on the Nusselt number (Nu), Euler number (Eu), PEC, heat transfer exergy destruction (ExT) and flow exergy destruction (ExP) as obtained via mathematical simulation. A new mathematical correlation is proposed for predicting the Nu and Eu of integral rolled spiral finned tube bundles. Among the four optimization models tested, the random forest regression algorithm was the most accurate algorithm for PEC prediction models. In the studied range, the optimal parameters were a fin tip thickness of 2 mm and a fin root thickness of 3.5 mm. Compared with the initial parameters, when the Reynolds number was 20,380, the PEC increased by 2.53%, the ExP increased by 2.37% and the ExT decreased by 7.96%.