Impact of Chloride on the Environmentally-Assisted Crack Initiation Behaviour of Low-Alloy Steel under Boiling Water Reactor Conditions

Abstract

Low-alloy reactor pressure vessel steels have a rather low susceptibility to stress corrosion cracking (SCC) in a boiling water reactor (BWR) environment if the high-temperature water contains no anionic impurities. Recent investigations revealed that under oxidizing BWR normal water chemistry (NWC) conditions extremely small amounts of chloride, can cause very high SCC growth rates in these materials. Therefore, the effect of continuous and temporary chloride additions on the crack initiation behaviour was explored by a series of constant extension rate tensile (CERT) and constant load tests in high-temperature water. In an NWC environment, containing ≥2 ppb of chloride, strain-induced corrosion cracking (SICC) initiation occurred briefly after the onset of plastic yielding and at much smaller strains than in high-purity water. On the other hand, under reducing hydrogen water chemistry conditions with up to 700 ppb chloride, no SICC was detected up to very high strains. CERT experiments, with moderate short-term chloride transients before and during the loading, showed that even serious mechanical loading transients, one day after returning to high-purity water, did not result in early SICC initiation.