Development and Application of a Constitutive Equation for 25CrMo4 Steel

Abstract

The material constitutive equation of 25CrMo4 steel was established through an isothermal compression experiment. First, a thermal compression experiment was carried out with a Gleeble-3500 thermal simulator to study the thermoplastic deformation behaviour of 25CrMo4 steel at various temperatures (850, 950, 1050, and 1150 °C) and strain rates (0.01, 0.1, 1.0, and 10 s−1). The measured true stress–strain curve showed that when the temperature is constant, the flow stress increases with the strain rate, whereas when the strain rate is constant, the flow stress decreases with the temperature. Then, the constitutive model of peak stress of 25CrMo4 was established after analyzing the stress and strain statistics. The model parameters were optimized. The accuracy of the flow stress constitutive model was verified by comparing the flow stress prediction model with the experimental results. The hot forging process of the inner core wheel was numerically simulated based on DEFORM-3D v11 software, and the parameters of this process were formulated by analyzing the metal flow rate and equivalent stress and strain fields.