Analysis of Tool Wear and Chip Morphology during Turning of AZ31B Magnesium Alloy under Dry Environment

Author:

Thobane Thabiso Moral1,Chaubey Sujeet Kumar1ORCID,Gupta Kapil1ORCID

Affiliation:

1. Department of Mechanical and Industrial Engineering Technology, University of Johannesburg, Doornfontein, Johannesburg 2028, South Africa

Abstract

The present research investigated the turning of AZ31B magnesium alloy in a dry environment using carbide tool inserts coated with tungsten carbonitride (TiCn) and thin alumina (Al2O3). A Box–Behnken design based on fifteen experiments showed a proportional increasing trend of flank wear with all three machining parameters, i.e., cutting speed, feed rate, and depth of cut. The most influential parameter is the cutting speed. A maximum flank wear of 299.34 µm due to excessive adhesion of work material on the tool face was observed at a high cutting speed. Machining at low speed resulted in a significant reduction in tool wear due to less chipping. The tool wear and chip morphology study confirmed the results.

Publisher

MDPI AG

Subject

Industrial and Manufacturing Engineering,Mechanical Engineering,Mechanics of Materials

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