Study on the Internal Flow Characteristics of Long and Short Blade Runners of a 1000 MW Francis Turbine under Different Opening Conditions

Author:

Chen Hao1,Lu Yonggang23ORCID,Liu Kui1,Zhang Zequan3,Li Honghui1,Huang Xingxing4ORCID,Zhao Weiqiang2ORCID,Wang Zhengwei2ORCID

Affiliation:

1. Baihetan Engineering Construction Department, China Three Gorges Construction Engineering Corporation, Chengdu 610041, China

2. State Key Laboratory of Hydroscience and Engineering, Department of Energy and Power Engineering, Tsinghua University, Beijing 100084, China

3. National Research Center of Pumps, Jiangsu University, Zhenjiang 212013, China

4. S.C.I. Energy, Future Energy Research Institute, Seidengasse 17, 8706 Zurich, Switzerland

Abstract

The 1000 MW Francis turbine unit at the Baihetan hydropower station is the maximum capacity unit in the world at present, and it has adopted the runner type with long and short blades. For this ultra-high output Francis turbine, especially with the breakthrough runner structure, the hydraulic excitation phenomenon caused by internal dynamic and static interference is the key factor for the stability of the unit. In this study, the 1000 MW Francis turbine unit is taken as the research object, and the rated output conditions with different guide vane openings are selected for comparative analysis. The flow field structure and the pressure pulsation characteristics inside the guide vane and runner under different openings are obtained. The distribution characteristics and evolution law of the vortex in the runner under different guide vane openings are analyzed. The results show that the dynamic and static interference between the runner and the guide vane induces the local high-speed flow to appear in the vaneless area, and the larger the guide vane opening, the smaller the dynamic and static interference between the runner and the guide vane; the vortex in the runner mainly develops and evolves from the inlet to the outlet and is mainly distributed near the blade wall surface. The pressure pulsation inside the runner is mainly due to the action of dynamic and static interference. The pressure pulsation induced by the dynamic and static interferences shows a decreasing law from the runner inlet to the runner outlet.

Funder

Three Gorges Construction Group Co., Ltd.

China Postdoctoral Science Foundation Funded Project

Natural Science Foundation of Jiangsu Province

State Key Laboratory of Hydroscience and Engineering

Publisher

MDPI AG

Subject

Process Chemistry and Technology,Chemical Engineering (miscellaneous),Bioengineering

Reference20 articles.

1. Technology innovation and quality control of manufacturing of the first million-unit long and short blade runner of Baihetan Hydropower Station;Du;Proceedings of the 2019 Annual Conference of the Chinese Hydraulic Engineering Society,2019

2. Research and development and progress of hydraulic engineering of long and short blade runners of Harbin electric Francis pump;Wang;Hydropower Pumped Storage,2016

3. Analysis and suppression of blade passage vortex formation in Francis turbine;Wang;J. Hydroelectr. Power,2020

4. Gentner, C., Stachle, M., and Sallaberger, M. (2002, January 9–12). Unsteady numerical analysis of pressure pulsations in the spiral casing and runner of a pump turbine. Proceedings of the 21st IAHR Symposium on Hydraulic Machinery and Systems, Lausanne, Switzerland.

5. Jacquet, C., Fortes-Patella, R., Balarac, L., and Houdeline, J.B. (2016, January 4–8). CFD Investigation of Complex Phenomena in s-Shape Region of Reversible Pump-Turbine. Proceedings of the IOP Conference Series: Earth and Environmental Science, Grenoble, France.

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