Temperature Variation Characteristics and Model Optimization of Flocculation Sedimentation of Overflow Ultra-Fine Iron Tailings

Abstract

In order to study the effect of temperature on the settling characteristics of overflow ultra-fine iron tailings, the settling velocity of overflow ultra-fine iron tailings at eight different temperatures at 10–80 °C was experimentally studied. The results show that, with the increase in slurry temperature, the flocculation settling velocity of overflow ultra-fine iron tailings increases first and then decreases. That is, when the temperature is less than 60 °C, the settling velocity of flocs increases with the increase in temperature. When the temperature is 60 °C, the settling velocity reaches the maximum 5.66 mm/s. When the temperature is more than 60 °C, the settling velocity of tailings flocs gradually decreases. In addition, with the increase in the test temperature, when the temperature is less than 60 °C, the particle size, fractal dimension, and density of tailings flocculant gradually increase, the gap of flocculant structure gradually decreases, and the floc structure becomes denser. When the temperature is higher than 60 °C, the particle size, fractal dimension, and density of flocs gradually decrease, and the gap between flocs is larger than that at 60 °C. On this basis, the temperature model of overflow ultra-fine iron tailings is established according to the analysis of particle settling process, and the settling model was optimized according to different settling areas. The mean absolute error between the optimized settling velocity and the actual velocity is 0.007, the root mean square error is 0.002, and the error is small. The theoretical calculation results are in good agreement with the experimental data, and the optimized flocculation settling model has an important role in promoting the theoretical study of the flocculation settling of such ultra-fine iron mineral particles, and can be used to guide the sedimentation and separation system to achieve good sedimentation treatment effect under the best working conditions as required.