Design of a Pyroacuotubular (Mixed) Boiler for the Reduction of Flue Gas Emissions through the Simultaneous Generation of Hot Water and Water Steam

Abstract

Environmental protection is a continuous challenge that requires innovating the combustion process of boilers that emit polluting gases. This research proposes a novel pyroacuotubular (mixed) boiler design that reduces the emission of combustion gases by hot water and steam. The applied methodology considers the dimensioning-construction, modification, and analytical calculation of water volume, metallic masses, heat for hot water and steam generation, and combustion gases. The Ganapaty method of heat transfer is applied to prioritize the velocity of gas displacement, the pressure drop along the pipe, and its application on surfaces. In the parallel generation of hot water and steam, a mass of CO2 (1782.72 kg/h) and CO (5.48 kg/h) was obtained; these masses were compared with the results of the proposed design, obtaining a reduction in the mass of gases emitted to the environment in hot water CO2 (44.35%) and CO (44.27%); steam CO2 (55.65%) and CO (55.66%). A significant reduction was achieved in the simultaneous generation of hot water and steam compared to the individual generation, which shows that the simultaneous generation of the pyroacuotubular (mixed) boiler reduces the emission of combustion gases.