Comprehensive Analysis of Dual-Rotor Yokeless Axial-Flux Motor with Surface-Mounted and Halbach Permanent Magnet Array for Urban Air Mobility

Author:

Hong Do-Kwan12ORCID,Park Jang-Hyun12,Jeong Yeon-Ho1

Affiliation:

1. Electric Machine and Drive System Research Center, Korea Electrotechnology Research Institute (KERI), Changwon 51543, Republic of Korea

2. Electric Energy Conversion Engineering, University of Science and Technology, Changwon 51543, Republic of Korea

Abstract

A dual-rotor yokeless and segmented armature (YASA)-type axial-flux permanent magnet (AFPM) motor with a surface-mounted permanent magnet (SPM) array type was developed for urban air mobility (UAM) aircraft in this work. The proposed AFPM motor had rated and peak output powers of 75.5 and 104 kW, respectively, with rated and peak rotational speeds of 1800 rpm. To achieve a high torque, a cobalt–iron alloy core material was used for the stator core. The prototype AFPM motor, developed by KSEP in the Republic of Korea, was successfully manufactured and verified through experimentation. Additionally, the thermal stability of the winding and permanent magnets (PMs) was confirmed with a water-cooling system. A structure analysis of the proposed AFPM motor was conducted due to the detachment of an uneven air-gap length in the prototype AFPM motor. An output performance comparison based on core materials for the stator and rotor was carried out to explore the material cost reduction. Subsequently, the design for performance improvement by applying a Halbach permanent magnet (HPM) array type was investigated for further research.

Funder

the Ministry of Trade, Industry & Energy

Publisher

MDPI AG

Subject

Energy (miscellaneous),Energy Engineering and Power Technology,Renewable Energy, Sustainability and the Environment,Electrical and Electronic Engineering,Control and Optimization,Engineering (miscellaneous),Building and Construction

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